1.FW-2500III computer control reinforced plastics mortar pipe production line

The QFW-2500III Reinforced Plastics Mortar Pipe (RPM Pipe)Production Line is composed of inner layer manufacturing machine,computer control adding mortar-winding machine, curing station,repairing machine and mould unloading machine. The control center isadopted the advanced industrial computer made in Taiwan. Theparameter of the winding products being inputted the computer; thepreparation of the product is finished, then controlling thecombined movements between the mound rolling speed and the runningof the carriage. The RPM Pipe can decrease the cost and improve thestiffness through adding the mortar without bad influences upon theleak-proof layer and the structure layer.
The RPM pipe’s cost hasdecreased 40% than the common FRP pipe; the stiffness has beenimproved greatly. It has many advantages, such as lightweight,anti-corrosion, lower roughness and proper price. It can be widelyused in water supply and drainage, agricultural irrigation,petrochemical industry, ocean development, sewage treatment, etc.The production line annual capacity is 5000t. As the characteristicsof reasonable structures, latest design, operate easily, high-gradeautomation and reasonable interface between the person and machineit is very appreciated by FRP manufacturers.
The properties arebelow:
1.1 The total power: 182kw
1.2 The maximum diameter canbe manufactured: DN2500mm
1.3 The effective length of the pipe12000mm
1.4 The productivity: 1000kg/h
1.5 The baking board’stemperature of curing station: 105~160 ℃
1.6 The indoor area1300M2
1.7 The total weight of the whole set: 60t or so
1.8The weight of single unit3t
1.9 The maxi rolling speed of themain axle of inner layer manufacturing machine and winding machine38r/min
1.10 The maxi rolling speed of the main axle of repairingmachine: 2.1r/min
1.11 The maxi speed of conveying roving70m/min
1.12 The maxi width of roving sheet:200mm
1.13 Themaxi mould-unloading force: 80t
1.14 The drawing force of thecapstan: 5t
1.15 The maxi lifting force of the supporting pipetrolley: 40t
1.16 The rated pressure of the hydraulic system16Mpa
1.17 The central height of mould-unloading machine2100mm
1.18 The central height of the other single machine1500mm

2. FW-4000Ⅲ computer controlfilament winding machine

The controlling center has been adopted the domestic advancedindustrial control computer, showing the Chinese ideographchrominance, operating easily, After the parameters inputted intothe computer, it can be automatic finished the relative design ofcontrol program. The combined movements of the main axle and thecarriage controlled by the computer, conforms the winding rules, thetechnical parameters and its inner quality have arrived the advancedlevel in China, and the properties are below:
2.1 The range ofdiameter can be wound: DN600~ DN4000mm
2.2 The maxilength:12000mm
2.3 The winding angle:450 ~900
2.4 The maxitorque: 13480N.m2.5 The total power: 10kw
2.6 The tolerance ofpositioning:＜1mm
2.7 The maxi width of roving sheet: 150mm
2.8The productivity: 500kg/h
This machine will be coordinated intoMT4 multi moulds pipe manufacturing machine; can producecontinuously DN250~DN800mm FRP pipes.

3. FW-2500 computer control filamentwinding machine

FW-2500 set is special equipment that can produce small-size FRPpipes and tanks, it has been matched the mould-unloading machine andforming set, its main properties are below:
3.1、 The maxidiameter can be wound: DN2500mm
3.2、The maxi length can bewound:12000mm
3.3、The winding angle: 450 ~900
3.4、The maxitorque: 9750N.m
3.5、The total power: 7kw
3.6、The tolerance ofpositioning:＜1mm
3.7、The maxi width of rovingsheet:150mm.
3.8、The productivity:500kg/h
This machine will becoordinated into MT6 multi moulds pipe manufacturing machine; canproduce continuously DN50~DN200mm FRP pipes.

4. JFW-1500 semi-automaticwinding machine

JFW-1500 set is special equipment that can produce small-size FRPpipes and tanks, it has been matched the mould-unloading machine andforming set, its main properties are below:
4.1、The maxi diametercan be wound: DN1500mm
4.2、The maxi length can bewound:6000mm
4.3、The range of diameter:DN25~DN1500mm
4.4、Thewinding angle: 450 ~900
4.5、The maxi torque: 6800N.m
4.6、Thetotal power: 7kw
4.7、The maxi width of rovingsheet:150mm.
4.8、The productivity:450kg/h
4.9、The mouldunloading force:5t
It has advanced electrical control system, cancount the winding plies, matching gears are decided by software, itis suitable to the small-sized projects especially.